沃爾瑪驗廠之FCCA品質體系審核綱要

在沃爾瑪驗廠中，工廠產能FCCA品質體系是審核的重點之一，審核的主要內容清單如下：

(Quality System part品質體系部分)
Factory Quality System工廠的品質體系
1.0 Factory Facilities and Environment工廠設施和環境
1.0.1There is sufficient lighting on: Production, revising, finishing, inspection, packing and loading areas? 足夠的照明上：生產，返工，加工，檢驗，包裝及裝載的區域？
1.0.2 The facility maintains clean and organized production, finishing and packing areas.
工廠保持清潔和有組織的生產，加工和包裝領域。
1.0.3 Facility has separate inspection area with inspection table and proper ventilation.
工廠有單獨的檢驗區與檢驗台並且適當的通風設備。
1.0.4 Facility has documented pests/mildew and moisture control program, which includes frequent inspections. (In-house or 3rd party)
工廠已記錄害蟲/黴菌和濕度的控制程式，其中包括經常巡查。(在公司內部或第三方)
1.0.5 No broken windows or leaking roofs that may result to product contamination was observed during audit. 沒有打破窗戶或屋頂漏水，可能導致產品污染的觀察審核期間。
1.0.6 Factory has metal detecting unit. (Scoring will not apply (N/A) if factory does not need this machine.) 工廠有金屬檢測單位。
1.0.7 (Critical) Factory implements strict sharp tools control procedure to prevent scissors, knives, blades, broken glasses and needles to be mixed with product.
(重要)工廠實行嚴格的尖銳工具控制程式，以防止剪刀、刀、刀片、碎玻璃和針頭，以混合的產品。
1.0.8 Factory has back-up power supply available. “Generator” 工廠有後備電力供應。“發電機”

1.1 Machine Calibration and Maintenance機器校準和維護
1.1.1Factory machines and equipments are appropriate to produce Wal-Mart products. 工廠的機器和設備是適合的生產沃爾瑪的產品。
1.1.2 Factory has documented system and procedure for scheduled equipment cleaning and repairs. 工廠有檔體系和程式，預定設備清洗和維修。
1.1.3 Factory machines and equipments appear to be clean and in good running condition.
工廠的機器和設備顯示是清潔和良好的運行狀態。
1.1.4 Machines, equipments and tools are properly labeled with date of last maintenance/calibration and schedule. 機器、設備和工具有適當的標識最後維修/校準日期及進度表。
1.1.5 Machines, equipments and tools that needs to be repaired are properly labeled to avoid accidental use. 機器、設備和工具需要維修時有標識以避免意外使用。
1.1.6 Factory has proper, clean and organized storage area of critical tooling (i.e. injection moulds) with labeled shelves. 工廠有適當的，清潔的和有組織的存儲區域的關鍵模具(即注射模)與標識的貨架上。
1.1.7 Factory has proper documentation and updated inventory of machines, tools, spare parts and equipments. 工廠有適當的檔和更新庫存機器、工具、零部件和設備。
1.1.8 Factory has maintenance team with suitable skill level and equipments to perform necessary repair and calibration on machines. 工廠維修團隊與合適的技術水準和設備，以履行必要的維修和校準的機器上。

2.0 Quality Management System品質管制體系
2.0.1Factory has established Quality Management System that is appropriate to their products and procedures. 工廠建立適合產品和程式品質管制體系。
2.0.2 Workers & Supervisors are familiar to these quality policies and objectives. 工人與主管所熟悉的這些品質的政策和目標。
2.0.3 Factory has documented customer complaint system and documented recall program. 工廠已記錄了顧客投訴體系，並記錄召回計畫。
2.0.4 (Critical) Factory QC team is independent from Production division. (重要)工廠QC團隊是獨立於生產部門。
2.0.5 Production management and QC team discuss and work together in solving Quality issues/ concerns. (Documented) 生產管理和QC團隊討論和共同努力在解決品質問題/關注的問題。（記錄）
2.0.6 Factory has systems and procedures in place to control the risk of physical, chemical and biological contamination that may damage the product and personnel as well. 工廠有制度和程式能控制物理、化學和生物污染風險，可能會損害產品和人員。
2.0.7 Factory conducts risk assessments to identify hazards from chemicals, raw materials, process equipments and tools. 工廠進行風險評估，以識別危險化學品、原材料、工藝設備和工具。

3.0 Incoming Materials Control進料控制
3.0.1 Proper first in-first out (FIFO) system on materials are practiced.物料實施先進先出(FIFO)體系。
3.0.2 Factory has procedures for quality inspection on incoming raw materials, accessories and components. 工廠有對進倉原物料、配件和部件品質檢驗的程式。
3.0.3 Incoming and outgoing material quantities are monitored and documented. 進料和出貨的物料的數量進行監測和記錄。
3.2.4 Factory has specifications for purchased materials. 工廠有採購物料規範。
3.2.5 Factory has documented process and reference samples that ensure incoming raw materials conform to specifications. 工廠有檔程式和參考樣品以確保進倉原料符合規格。
3.2.6 (Critical) Factory has proper system on material segregation to avoid accidental contamination from rejected items. (重要)工廠已適當的對物料隔離體系，不合格的專案隔離以避免意外污染，
3.2.7 Factory properly separate good quality items from rejects and identifies non-conforming (rejects) materials for replacement. 工廠適當隔離良品(不良品)，並確定不良品(拒絕)更換。
3.2.8 Facility’s storage areas have sufficient lighting, well ventilated and clean surrounding. 廠房的存儲區域周圍有足夠的照明、通風和清潔。
3.0.9 Materials, components and accessories are properly stacked and identified with tags / labels and off the floor. 材料、部件和配件的妥善堆放並有標記/標籤並與地板隔離。
3.0.10 (Critical) Chemicals and maintenance substances are properly marked and stored to prevent risk of contamination. (重要)化學品和維修的物質妥善標識和儲存，以防止污染的風險。
3.0.11 Color relevant materials such as fabrics, genuine leather and synthetic PU/ PVC, trims and accessories are sorted by lot numbers. 顏色有關的材料如布料、真皮及合成聚氨酯/聚氯乙烯、裝飾及配件按批號儲存。